Within Tolerance

Mar 07 2025 252 ep. 91 mins 339
Within Tolerance Podcast artwork

Within Tolerance is a podcast where the hosts talk everything from machine shop work, CAD/CAM, and other manufacturing processes!

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Within Tolerance Episode 250 - Prepping for the Future with Zap

Mar 07 2025 96 mins  
Zap joins me this week to discuss recent travels, re-establishing stability, and the importance of relationships in business. We share updates on new projects, machine purchases, and the integration of automation in machining. Plus, we delve into personal health routines and navigating the complexities of business investments and accounts receivable. It's been a busy and transf

Within Tolerance Episode 249 - Pete Oxenham of Chatter and Toolpath

Feb 20 2025 67 mins  
I'm happy to welcome back Pete Oxenham, founder of Chatter and Head of Product for Toolpath, for an in-depth discussion on his recent journey. We delve into Pete's decision to sell his machine shop to focus entirely on Chatter, the challenges he faced in finding a suitable buyer, and the emotional roller coaster of letting go of a business he built from scratch. Pete also o

Within Tolerance Episode 248 - Burning Money with Zap

Feb 13 2025 116 mins  
Zap joins me this week to discuss recent travels, acquiring Esprit software, and moving the shop. We share stories about challenging customer interactions, machine crashes, and optimizing workflows with ChatGPT. We also explore work-life balance, 3D surfacing in Fusion, and mill-turn machine preferences.Check out Zap's IG @zap.consulting-----------------------------------------

Within Tolerance Episode 247 - Joseph Pizzoferrato of Heidenhain

Feb 06 2025 96 mins  
This week, I talk with Joseph Pizzoferrato from Heidenhain about his journey in machining, from Durabar to Heidenhain. We cover his experiences with Mazak training, Mastercam, and delve into Heidenhain controls. Joe shares insights on tool radius errors, macro programming, and new TNC 7 features. He also discusses the importance of collision protection, process monitoring, and tips

Within Tolerance Episode 246 - Crashtastic with Zap

Jan 30 2025 158 mins  
Zap joins me this week to kick off the first in-person episode of 2025. We dive into Zap's recent travels and adventures, including a trip to another country, getting a head tattoo, and dealing with various machining and business challenges. We discuss the nuances of tool libraries, the importance of five-axis machining, and the comparative merits of OEM versus third-party auto

Within Tolerance Episode 245 - NS Precision Inc

Jan 16 2025 108 mins  
Nick and Skylar Squillace of NS Precision Inc join me this week to discuss their journey from hobbyists to successful shop owners. We talk about their transition into motorsports, overcoming the challenges of running a small machining company, and the crucial steps they've taken to streamline operations. Learn about their experiences with the Haeberle Plus K, methods for improving

Within Tolerance Episode 244 - Simon and Zap-funkel

Jan 10 2025 86 mins  
This week I'm joined by Zap and Simon from Freddy who are both together in the UK. Chris shares details of his whirlwind trip, including a new head tattoo and training Amish machinists on advanced machinery. Simon updates us on exciting solar panel projects and the latest custom Freddy machines, from minion-themed to high-tech Rolls-Royce designs. We also discuss balancing work and

Within Tolerance Episode 243 - Jim Belosic of SendCutSend

Dec 19 2024 95 mins  
This week I chat with Jim Belosic, CEO and founder of SendCutSend. We dive into Jim's background, from his artistic beginnings creating custom pancakes for his daughter to running a software company, Pancake Laboratories. Jim shares how his passion for cars and fabrication led to the birth of SendCutSend, an on-demand sheet metal manufacturing service. We explore the company's rapi

Within Tolerance Episode 242 - Eric Larson of Clear Irons

Dec 15 2024 194 mins  
In this episode, I'm joined by Eric Larson from Clear Irons. We dive deep into his journey as a machinist and industrial designer based in Chicago. Eric delves into the origins of Clear Irons, his educational background in industrial design and metalsmithing, and the evolution of his business. We discuss the challenges and triumphs of managing a live-work space, transitioning into

Within Tolerance Episode 241 - I Am Thankful with Zap

Dec 05 2024 116 mins  
Join Zap and I as we catch up on the eve of Thanksgiving! We dive into recent shop updates, the ongoing van saga, and share our favorite Thanksgiving traditions. Listen in as we detail technical challenges, highlight valuable machining tips, and discuss lessons learned from various projects. We also chat about our year-end reflections, what we're thankful for, and the wonderful sup