Within Tolerance

Mar 27 2025 255 ep. 91 mins 343

Within Tolerance Podcast artwork

Within Tolerance is a podcast where the hosts talk everything from machine shop work, CAD/CAM, and other manufacturing processes!

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Within Tolerance Episode 253 - Employees are Tough with Easton Bednarek

Mar 27 2025 106 mins

Easton from Moria Manufacturing returns to share updates and challenges since his last visit. We discuss the rapid expansion, new machines like the SC 300, struggles with employee training, and the unexpected costs of scaling up. Easton provides an in-depth look at how they've optimized their turning operations and shares the invaluable lessons learned from a recent fire incide

Within Tolerance Episode 252 - ABC: Always Be Changing with Zap

Mar 21 2025 81 mins

This week, Zap updates us on several challenges - his search for a new shop space, ongoing van saga, and dealing with a particularly frustrating customer situation. Meanwhile, I discuss my recent HyperMill software purchase and share thoughts on tool organization in Fusion 360. We also dive into standardizing workflows for small shops and the importance of proper thread gauges. Che

Within Tolerance Episode 251 - Phil Linscheid

Mar 14 2025 111 mins

In this episode, I speak with Phil Linscheid, Director of Manufacturing at Hamilton Company, about his journey through the manufacturing industry. Starting as a young manager at Haas Automation to now overseeing a large medical device manufacturing operation, Phil shares insights on managing people, implementing automation, and balancing technical expertise with leadership. He disc

Within Tolerance Episode 250 - Prepping for the Future with Zap

Mar 07 2025 88 mins

Zap joins me this week to discuss recent travels, re-establishing stability, and the importance of relationships in business. We share updates on new projects, machine purchases, and the integration of automation in machining. Plus, we delve into personal health routines and navigating the complexities of business investments and accounts receivable. It's been a busy and transf

Within Tolerance Episode 249 - Pete Oxenham of Chatter and Toolpath

Feb 20 2025 67 mins

I'm happy to welcome back Pete Oxenham, founder of Chatter and Head of Product for Toolpath, for an in-depth discussion on his recent journey. We delve into Pete's decision to sell his machine shop to focus entirely on Chatter, the challenges he faced in finding a suitable buyer, and the emotional roller coaster of letting go of a business he built from scratch. Pete also o

Within Tolerance Episode 248 - Burning Money with Zap

Feb 13 2025 113 mins

Zap joins me this week to discuss recent travels, acquiring Esprit software, and moving the shop. We share stories about challenging customer interactions, machine crashes, and optimizing workflows with ChatGPT. We also explore work-life balance, 3D surfacing in Fusion, and mill-turn machine preferences.Check out Zap's IG @zap.consulting-----------------------------------------

Within Tolerance Episode 247 - Joseph Pizzoferrato of Heidenhain

Feb 06 2025 96 mins

This week, I talk with Joseph Pizzoferrato from Heidenhain about his journey in machining, from Durabar to Heidenhain. We cover his experiences with Mazak training, Mastercam, and delve into Heidenhain controls. Joe shares insights on tool radius errors, macro programming, and new TNC 7 features. He also discusses the importance of collision protection, process monitoring, and tips

Within Tolerance Episode 246 - Crashtastic with Zap

Jan 30 2025 158 mins

Zap joins me this week to kick off the first in-person episode of 2025. We dive into Zap's recent travels and adventures, including a trip to another country, getting a head tattoo, and dealing with various machining and business challenges. We discuss the nuances of tool libraries, the importance of five-axis machining, and the comparative merits of OEM versus third-party auto

Within Tolerance Episode 245 - NS Precision Inc

Jan 16 2025 108 mins

Nick and Skylar Squillace of NS Precision Inc join me this week to discuss their journey from hobbyists to successful shop owners. We talk about their transition into motorsports, overcoming the challenges of running a small machining company, and the crucial steps they've taken to streamline operations. Learn about their experiences with the Haeberle Plus K, methods for improving

Within Tolerance Episode 244 - Simon and Zap-funkel

Jan 10 2025 86 mins

This week I'm joined by Zap and Simon from Freddy who are both together in the UK. Chris shares details of his whirlwind trip, including a new head tattoo and training Amish machinists on advanced machinery. Simon updates us on exciting solar panel projects and the latest custom Freddy machines, from minion-themed to high-tech Rolls-Royce designs. We also discuss balancing work and